Data processing/visualisation

Paperless factories – thanks to digital transformation.

Relying on our professional consultation and implementation, we competently establish your data acquisition infrastructure and systems for digital transformation. Our scalable solution options allow you to gradually transition to a paperless factory. Digitally captured data and its processing form the basis for optimizing resources and processes in your production. From GMP-compliant data collection of your environmental data (GMP monitoring) to company-wide data storage and visualization, we provide the right solution for you.

Data Logging System

Data-logging-system for vaccine-production

To the project

EMS-Solution

Environmental Monitoring System for a pharmacy

To the project

Data Logging System

Environmental Monitoring system und Datalogging

To the project

OSI – PI

Central data-infrastructure – the key to successful digitisation

To the project

PPeT

Electronic logbook within the regulatory environment

To the project

PERFORMANCE

We support your projects throughout the entire plant lifecycle, from the design phase of the project, operation and decommissioning phases. We work with you to develop and implement digitalisation over the entire lifecycle – based on your strategy.

Flyer modular full service Flyer specialist planning

CONCEPT

We advise you on your digitisation strategy, taking your requirements and scope into account. Drawing on these requirements, we develop the system concept and strategy for a successful execution.

Development of your digital roadmap
Strategy development/concept for digital transformation
Development/system selection for automation concept
Definition of qualification/validation strategy
Upgrade concept

EXECUTION

Once a clear strategy and concept have been developed, we use these to skilfully execute your system – backed by established and new technologies alike, as well as innovative solutions.

Basic and detailed engineering, instrumentation
Execution of software and hardware infrastructures
Supply of control hardware (control cabinets, field devices, concentrators)
Interface engineering (integration of package units/third-party equipment)
Vertical integration (MES connection of equipment and infrastructures, OSI-PI connections, ERP interfaces)
Integration into IT/OT landscapes
Connection of data visualisation applications to the data infrastructure (visualisation tools, reporting tools, BI tools, analytics tools)

QUALIFICATION

From the outset, we have understood the demands of the regulated GMP environment. We handle the preparation of essential documents and perform the required validations and qualifications.

Compliance assessments
Module specification/testing
Creation of test plans (DQ, FAT, IQ, OQ, SAT)
Implementation of qualifications/CSV
Training

Division qualification/CSV

SERVICE/AFTERSALES

We support you with planned and unplanned maintenance. Tailor-made service level agreements simplify the support and maintenance of your systems and ensure business continuity, as well as GMP-compliant documentation and evaluation.

Customised service level agreements
Calibration services
Preventive maintenance
Incident management

SOLUTIONS

We can help you define and implement the right solution for the level of digitalisation and the size of the project.

Flyer data acquisition Flyer GMP monitoring EMS flex Flyer PPet Flyer Tally Sheet

EMS SOLUTION

... with FactoryLayer®

Data acquisition and alarm monitoring of room/process data and systems
Visualisation, reporting and data analysis
Sizing: department-wide/building-wide

DATA LOGGING SOLUTION

… with FactoryLayer^®

Connection of plants and systems for central long-term data storage
Visualisation, reporting and data analysis
Alarm management
Sizing: department-wide/building-wide

DATA INFRASTRUCTURE/HISTORIAN SOLUTION

… with OSI-PI

Central, high-performance long-term data storage
Unlimited scalability (server/client)
Sizing: campus-wide/company-wide

FACTORYLAYER® USE CASES

FactoryLayer® can be used to implement a classic GMP environmental monitoring system.

In addition to traditional monitoring, the FactoryLayer software framework also offers a wide range of integrated tools. Additionally, it performs tasks that are difficult to fulfil using MES or DCS/SCADA systems.

Environmental monitoring solution

GMP data acquisition for cleanrooms (temperature, humidity, pressure, etc.)
Particle monitoring/air velocity measurement incl. vacuum supplies
Signal light control system(s)

Data Logging Solution

GMP data acquisition of room data
Connection of systems for GMP data acquisition from production and utility systems (third-party systems)
Interface to ERP, e.g. SAP
Signal light control systems(s)

Production process eTracking | eLogbook

The FactoryLayer framework makes it possible to digitise every paper-based process in your logbooks and takes you a step closer to a paperless factory. PPeT: your solution for electronic logbooks (compliant, local or in the cloud).

FL WebView for PI

Standardised web tool for OSI PI, which can easily visualise data stored in PI histories.
Customised reports can be easily implemented with PI WebView.
PI WebView enable a large number of users to make data available on a standard HTML5 browser.

Customised applications

Realisation of applications implemented with validated Excel spread sheets (ensuring compliance/data integrity).
Reporting/batch reporting (creation of customer-specific summary reports and authority-compliant reports/documents).